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Electrical Connector Design & High-Speed Stamping Project

Below are the specifications for an electrical connector project we successfully completed. We invite you to review these details to see how our expertise can meet your needs. For more information or to request a quote for your project, please contact us. We are dedicated to helping you bring your vision to life.

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Product Description

Pair of small, mating electrical connectors used in an end connector for Active Optical Cables (used as a direct replacement for traditional copper cables)

Overall Part Dimensions

0.275" x 0.175" x 0.0078"

Additional Requirement

Required to hold a minimum of 80% shear throughout the contact area

Volume

500,000 per Year

Standards Met

Customer Specifications: ROHS, ISO

Processes Applied

- Design/Engineering

- High speed stamping (1300SPM)

- Die Building

- Manufacturing

Tightest Tolerances 

± 0.00098"

In-Process Testing

Full inspection on first article, critical dimensions for every coil

Turnaround Time

6 weeks from accepted quote to delivered product

Equipment Used

Bruderer BSTA18 or BSTA30
INTRICATE Pallet Decoiler
INTRICATE designed & manufactured modular progressive die
CoilMate Winder

Material Used

C-5210-SH Phosphor Bronze

Industry for Use

Electronics

Delivery

USA JIT delivery for production

Precision Manufacturing Expertise

Intricate: Your Custom Manufacturing Solution

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